18" x 24" Multi-Bolt Semi-Flush Manhole with Center Lifting Handle (Model #MB504-1824A) - Painted Steel

The Model #MB504-1824A is a heavy-duty, semi-flush multi-bolt manhole engineered to provide secure, watertight access to large below-deck compartments while maintaining a low-profile deck footprint. Fabricated from high-grade structural steel and coated with a protective marine primer, this assembly features an integrated, recessed center lifting handle to facilitate safe and efficient plate removal by crew members during maintenance. Designed with an expanded 24-bolt securement pattern and a stepped semi-flush profile, it minimizes tripping hazards and interference with deck cargo operations while providing unyielding structural integrity against extreme hydrostatic pressures and green water loading.

Design & Function

This semi-flush manhole serves as a primary access closure for high-traffic deck areas where a standard raised coaming would disrupt operations. The central, recessed drop-handle allows shipboard personnel to securely lift and maneuver the cover plate once the 24 perimeter high-tensile fasteners are unbolted. By recessing the sealing flange slightly below the deck line, the assembly mechanically compresses the commercial-grade Buna-N gasket to maintain watertight integrity under severe deck wetness and hydrostatic head pressures.

Intended Use Cases:

  • Access to large fuel oil, ballast, and freshwater storage tanks located in high-traffic cargo spaces.
  • Inspection hatches for deep dry voids and cofferdams underneath vehicle or cargo working decks.
  • Removable equipment clearance openings where a low deck profile is mandatory for operations.
  • Structural retrofits on heavy-duty workboats and deck barges requiring an accessible, low-clearance hatch solution.

Primary Industries & Vessel Types:

  • Flat-deck cargo barges, hopper barges, and ro-ro vessels.
  • Ocean-going push boats, harbor tugs, and offshore supply vessels (OSVs).
  • Commercial fishing vessels, crabbing boats, and processing platforms.
  • Marine infrastructure equipment, floating cranes, and spud barges.

Key Features

  • Low-Profile Semi-Flush Deck Profile: Sits nearly level with the deck plate to minimize cargo snagging and vehicle obstruction while keeping the sealing perimeter protected.
  • Integrated Center Lifting Handle: Recessed flush within the cover plate to ensure a smooth deck line while offering immediate mechanical leverage for manual removal of the heavy-duty plate.
  • High-Density 24-Bolt Securement: Distributes clamping force evenly across the larger 18" x 24" span to prevent cover deflection, eliminate stress concentrations, and guarantee zero-leakage performance.
  • Resilient Buna-N Gasket Composition: Delivers superior resistance to marine oils, fuel, and saltwater, ensuring a long-lasting, watertight seal under heavy cyclic loading.

Installation

  • Deck Surface Preparation: Flame-cut the deck opening using the official semi-flush template to accommodate the 24" x 30" mounting ring flange footprint, then grind the perimeter smooth and clean to bare white metal to remove all rust, mill scale, and slag.
  • Welding & Distortion Control: Tack-weld the semi-flush deck ring flange into the cutout, utilizing a staggered welding sequence to prevent thermal warping of the machined sealing seats, and complete the continuous structural fillet weld according to AWS D1.1.
  • Handle Pocket Inspection: Verify that the recessed handle pocket is completely free of weld spatter, debris, or water pooling prior to final assembly to ensure the drop-handle functions smoothly through its full range of motion.
  • Debris Inspection & Cleaning: Thoroughly inspect the interior seat and seal channel for weld spatter, slag, or grinding grit before inserting the gasket or attempting to close the hatch plate.
  • Gasket Seating & Torque Sequence: Verify the Buna-N gasket is seated flat and uniform within its groove without twists, then hand-tighten all 24 bolts before applying final torque in a progressive star/cross-weave pattern to ensure uniform mechanical compression.
  • Vessel Class Compliance: Cross-reference all final weld profiles, positioning, and NDT requirements with the vessel designer's specifications and governing class society rules (e.g., ABS, Lloyds, DNV) prior to pressure testing.

Specifications

Part NoSizeApprox. WeightOverall LengthTop LengthThroat WidthThroat HeightBase WidthOverall HeightTop Thickness
MB504-1824A18" x 24" (457 x 610 mm)113 lbs.21-1/2" x 27-1/2" (546 x 699 mm)24" x 30" (610 x 762 mm)