
15" x 23" Multi-Bolt Semi-Flush Manhole with Center Lifting Handle (Model #MB503-1523A) - Painted Steel
The Model #MB503-1523A is a heavy-duty, semi-flush multi-bolt manhole engineered to provide secure, watertight access to below-deck compartments while maintaining a low-profile deck footprint. Fabricated from high-grade structural steel and coated with a protective marine primer, this assembly features an integrated, recessed center lifting handle to facilitate safe and efficient plate removal by crew members during maintenance. Designed with a robust 20-bolt securement pattern and a stepped semi-flush profile, it minimizes tripping hazards and interference with deck cargo operations while providing unyielding structural integrity under green-water loading.
Design & Function
This semi-flush manhole serves as a primary access closure for high-traffic deck areas where a standard raised coaming would disrupt operations. The central, recessed drop-handle allows shipboard personnel to securely lift and maneuver the cover plate once the 20 perimeter high-tensile fasteners are unbolted. By recessing the sealing flange slightly below the deck line, the assembly mechanically compresses the commercial-grade Buna-N gasket to maintain watertight integrity under severe deck wetness and hydrostatic head pressures.
Intended Use Cases:
- Access to fuel oil, ballast, and freshwater storage tanks located in high-traffic cargo spaces.
- Inspection hatches for dry voids and cofferdams underneath vehicle or cargo working decks.
- Removable equipment clearance openings where a low deck profile is mandatory for operations.
- Structural retrofits on workboats and deck barges requiring an accessible, low-clearance hatch solution.
Primary Industries & Vessel Types:
- Flat-deck cargo barges, hopper barges, and ro-ro vessels.
- Ocean-going push boats, harbor tugs, and offshore supply vessels (OSVs).
- Commercial fishing vessels, crabbing boats, and processing platforms.
- Marine infrastructure equipment, floating cranes, and spud barges.
Key Features
- Low-Profile Semi-Flush Deck Profile: Sits nearly level with the deck plate to minimize cargo snagging and vehicle obstruction while keeping the sealing perimeter protected.
- Integrated Center Lifting Handle: Recessed flush within the cover plate to ensure a smooth deck line while offering immediate mechanical leverage for manual removal.
- Heavy-Duty 20-Bolt Securement: Distributes clamping force evenly across the perimeter to prevent cover deflection, eliminate stress concentrations, and guarantee zero-leakage performance.
- Resilient Buna-N Gasket Composition: Delivers superior resistance to marine oils, fuel, and saltwater, ensuring a long-lasting, watertight seal under heavy cyclic loading.
Installation
- Deck Surface Preparation: Flame-cut the deck opening using the official semi-flush template to accommodate the 21" x 29" mounting ring flange footprint, then grind the perimeter smooth and clean to bare white metal.
- Welding & Distortion Control: Tack-weld the semi-flush deck ring flange into the cutout, utilizing a staggered welding sequence to prevent thermal warping of the machined sealing seats, and complete the continuous structural fillet weld according to AWS D1.1.
- Handle Pocket Inspection: Verify that the recessed handle pocket is completely free of weld spatter, debris, or water pooling prior to final assembly to ensure the drop-handle functions smoothly through its full range of motion.
- Debris Inspection & Cleaning: Thoroughly inspect the interior seat and seal channel for weld spatter, slag, or grinding grit before inserting the gasket or attempting to close the hatch plate.
- Gasket Seating & Torque Sequence: Verify the Buna-N gasket is seated flat and uniform within its groove without twists, then hand-tighten all 20 bolts before applying final torque in a progressive star/cross-weave pattern to ensure uniform mechanical compression.
- Vessel Class Compliance: Cross-reference all final weld profiles, positioning, and NDT requirements with the vessel designer's specifications and governing class society rules (e.g., ABS, Lloyds, DNV) prior to pressure testing.
Specifications
| Part No | Size | Approx. Weight | Overall Length | Top Length | Throat Width | Throat Height | Base Width | Overall Height | Top Thickness |
|---|---|---|---|---|---|---|---|---|---|
| MB503-1523A | 15" x 23" (381 x 584 mm) | 95 lbs. | 18-1/2" x 26-1/2" (470 x 673 mm) | 21" x 29" (533 x 737 mm) | — | — | — | — | — |
