
15" x 23" Multi-Bolt Flush Manhole (Model #MB505-1523A) - Painted Steel
The Model #MB505-1523A comprises heavy-duty, multi-bolt flush manholes engineered to provide secure, watertight access to critical below-deck compartments and storage voids. Constructed from high-tensile painted steel, these assemblies utilize a multi-bolt locking matrix to ensure maximum structural integrity and reliable sealing performance under severe hydrostatic pressure. The flush-mount engineering minimizes deck obstructions, optimizing workspace safety and preventing gear entanglement during active vessel operations.
Design & Function
This multi-bolt manhole is designed to maintain absolute hull integrity while providing periodic access to fuel tanks, water tanks, and dry cargo voids. By distributing structural pressure across 26 high-tensile bolts, the design prevents oil canning and flexing when exposed to localized impacts or heavy machinery overpass. The flush integration ensures that the hatch remains an extension of the deck plating itself, handling high sea-state washboard effects and heavy deck immersion without compromising the dry spaces below.
Optimized for primary working decks, heavy cargo staging areas, and zones exposed to frequent forklift, crane-load, or vehicle traffic.
Intended Use Cases:
- Fuel and Ballast Tank Access: Provides reliable access for routine tank inspections, cleaning, and regulatory surveys.
- Dry Void Space Entry: Establishes secure entry points into internal structural buoyancy chambers and cofferdams.
- Equipment Clearance Ports: Functions as a removable deck section for servicing or replacing below-deck machinery.
- Fleet Retrofits: Standard footprint dimensions allow for direct replacement of aging, corroded multi-bolt hatches.
Primary Industries & Vessel Types:
- Inland and Ocean-Going Barges: Perfect for flat deck surfaces requiring zero cargo interference.
- Commercial Tugs and Workboats: Designed to handle high-traffic work decks and abusive operational environments.
- Commercial Fishing Vessels: Keeps fish-processing decks smooth and clear for nets, lines, and storage totes.
- Marine Infrastructure: Suitable for floating docks, offshore platforms, and caissons requiring watertight access.
Key Features
- Heavy-Duty Armored Configuration: Built with an upgraded 1/2" cover plate designed explicitly for high-impact zones and heavy vehicle or equipment overpass.
- Flush Deck Profile: Eliminates tripping hazards and allows unobstructed rolling loads across the deck surface.
- Premium Buna-N Gaskets: Delivers superior resistance to oil, fuel, and marine weathering for a long-lasting, watertight seal.
- High-Density Fastener Pattern: Features a 26-bolt configuration to distribute clamping force evenly and prevent plate warping under load.
- Corrosion-Resistant Primed Finish: Coated with a protective commercial-grade paint layer to withstand harsh saltwater environments.
Installation
- Deck Surface Preparation: Clean and square the deck cutout area, removing all slag, scale, rust, and imperfections to ensure a true, unwarped welding plane.
- Mounting Frame Alignment: Tack-weld the mounting flange into the deck opening while continually cross-checking measurements to verify that thermal expansion does not distort the frame.
- Weld Joint Execution: Complete full-penetration structural welds using approved marine-grade welding procedures, ensuring the final deck ring flange profile rests perfectly flush with the existing deck plating.
- Debris and Spatter Inspection: Thoroughly clean the inner sealing track, removing all weld spatter, slag, and grinding dust that could damage the gasket or compromise thread engagement.
- Gasket Seating Verification: Insert the Buna-N gasket into its retaining groove, ensuring it sits entirely flat without twists, stretches, or pinches before securing the cover plate.
- Mechanical Fastener Engagement: Lubricate the 26 structural bolts and tighten them using an incremental star pattern to distribute torque evenly and prevent localized plate binding.
- Engineering Cross-Reference: Verify all final installation dimensions, structural reinforcements, and weld boundaries against the approved vessel designer specifications and class society rules.
Specifications
| Part No | Size | Approx. Weight | Overall Length | Top Length | Throat Width | Throat Height | Base Width | Overall Height | Top Thickness |
|---|---|---|---|---|---|---|---|---|---|
| MB505-1523A | 15" x 23" (381 x 584 mm) | 154 lbs. | 19-3/8" x 27-3/8" (492 x 695 mm) | 22-1/8" x 30-1/8" (562 x 765 mm) | 3/8" (9.5 mm) | — | — | — | — |
